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TECHNICAL SOLUTIONS IN
AUTOKABINA SPRAY BOOTH model EAGLE: |
Construction
of the spray booth walls - AUTOKABINA spray booth EAGLE
model is made from panels type "sandwich" made from
steel sheet metal, both sides zinc-plated, fulfilled with pressed
mineral wool 50 mm thick and 160 kg/m3. JIt is the
only insulation material completely not sensitive on solvents
that are in the air and non-flammable that is used in this type
of constructions. Sheet metal is painted on both sides on white
colour in standard. It is possible to order a spray booth in
another colour. Walls are secured with foil that is removed
in the last phase of assembly.
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Spray
booth roof - it is a warm air inlet channel to the spray
booth. The best solution is making this part from insulation
material. Roof construction is made from the same panels that
are used for building walls. Thus whole construction of the
spray booth is made from insulation panels. |
Entering
door - made from insulation panels strengthen by construction
elements. They are made from three parts with one wing as service
door equipped in security locks. Special bolts that ensure a
proper stickiness to the doorframe construction close two other
winds. The door with a big 300 cm width and 295 cm height ensure
a comfortable communication and are equipped in gaskets installed
on each wing. |
Lightning
- installed on slants between the wall of the spray booth
and a inflation ceiling. Each lamp is equipped in 4 fluorescent
lights each with 36 W with an L 54 light colour similar to the
daylight. A fluorescent light exchange is made outside or in
special cases from the inside. This kind of construction ensures
tightness and fulfils standard's requirements in this range.
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Ceiling
filters - installed on an easy to reach frames. Made
from VILEDON GP 560 G filtering fabric. Filters surface depends
on the spray booths measurements. |
Preliminary
filters - For the sake of filters with pocket (sack)
construction, which have some failure that is the result of
pockets peaks fast pollution what cause a considerable increase
of air suck in resistance, we have decided to move those filters
to the filtering ceiling and assembling them over the preliminary
filters in a special construction that makes up an element of
air distribution system. This kind of location cause that the
surface of these filters is the same like the surface of the
ceiling filters. The exchange of these filters takes place as
often as ceiling filters exchange that is in about every 1000
hours. The basic advantage is not blocking of possibility of
air suck in. This kind of solutions take place in devices of
the most famous paint booths producers. |
Distribution
system of inflated air - ventilation and heating unit
(generator) can be placed in three places: on the left, right
side and at the back of the paint booth. In each case and especially
at the back there can be an irregular flow. To prevent this
we have used a special air distribution system that is responsible
for compensation of air inflation on the whole ceiling filters
surface. |
Foundation
of a paint booth - to assure the best conditions of an
air flow even, a lover air channel should be as deep as possible.
That is why we offer a foundation of a paint booth on so called
concrete moat. The documentation of making such a moat is delivered
free of charge to our clients after signing a contract. In case
making a concrete moat is not possible we also advise a metal
base. |
Floor
grating - in a base version we deliver a floor grating
with the dimensions of 500 x 300 cm made from zinc-plated steel.
The load capacity is 400 kg on a 20 x 20 cm point. Grating is
supported by a steel construction provided with level system.
The grating height is 40 mm and the thickness of the carrying
flat is 2 mm. |
The
system of an outlet air distribution - similarly to the
inflation ceiling there is an air distribution system under
the floor grating that is responsible for choke intensity levelling
on the whole floor grating surface. This system levels the results
of side and back (not central) generator's location. |
| Floor
filters - to delimit an emission of paints and lacquers
solid particles there were used dry and synthetic floor filters
type paint-stop. Its surface is equal to the floor-grating surface
under which they are installed. In offered standard solution
it is 15 m2 . CThe frequency of exchanging depends
on the kind of work and also on painters' abilities. Approximately
it is around 60 - 100 hours. One should remember that dirty
floor filters cause a drastic hypertension increase in paint
booth, which does not have an automatic or half-automatic hypertension
regulation. An increase of hypertension causes a decrease of
airflow speed, which in a good empty paint booth should be approximately
0,25 m/sec. If we want to keep stable conditions of work in
a paint booth we should remember about necessity of exchanging
filters in an adequate time.
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Ventilation
- heating unit (generator) - made with the use of modern
technical solutions based on steel constructions with the use
of an outside isolation panels. Standard colour - white.
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AUTOKABINA PAINT BOOTH
model EAGLE consists:
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Ventilators
- inflation and extractor. Owing to high efficiency (Relation
of engine power to ventilator efficiency) there was used double
stream, radius ventilators produced by one of the best European
companies. All famous producers of paint booths in the world
use ventilators made by this producer.
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Engines - separate for
inflation and extractor system drive. We use inductive, three
phases engines with a star/triangle starting. Execution in IP
55 class.
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The
way of passing on a drive - because of sometime necessity
of adjusting ventilation system efficiency to conditions (e.g.
big height of paint booth location over the sea level and the
necessity of ventilator's efficiency increase because of high
air dilution) there was used a belt transmission that lets for
ventilator's turning speed regulation through the change of
belt wheels size. Stiff connections do not have this kind of
possibility. Very important advantage of this solution is also
not transmitting vibrations, thanks to the "soft"
connection. |
Heating
exchanger - basis of the best solutions used by long
time experience producers we have designed and put into practice
a heating exchanger that is adjusted for exploitation together
with oil or gas burner. It is characterised by high efficiency,
pipe construction of furnace placed in several lines, use of
fumes wheel reduction gear and treble fumes flow. In standard
version it is built from a special steel with a higher heating
endurance in connection with stainless steel in a part of construction.
In special version it is completely from a stainless steel.
A power and connected with it exchanger's measurements depend
on ventilation system efficiency. |
Burner
- in standard versions we always deliver oil burners.
Depending on the model there are one-step or two-steps burners.
As an option we can also offer modulated burners. In case of
gas burner use cost of an order will increase. Our basic burners
supplier is famous company Riello. |
Winter
- summer system - it is a special system designed mostly
for countries with a cold climate. It lets using paint booths
even in very big outside temperatures decreases.
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Air
circulation - in drying phase about 90% of an air mass
circulates in closed circulation. It is the only proper solution
that should be used in our climate sphere. It lets achieving
high drying temperature in short time without unnecessary loss.
It is very economical work.
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Hypertension
regulation - the system lets keeping a hypertension in
a paint booth always on the same level, which lets keeping an
air flow speed on the same level independently on the condition
of floor filter's pollution. In standard solution we deliver
a paint booth with half automatic regulation system. In a special
order we deliver completely automatic system. Practical use
of this system lets keeping a stable, which means always the
same, paint booth working parameters. |
Steering
system - made with a use of modern technique, based on
micro processing steering systems, which lets using additional
working functions of paint booth, like: chilling and ventilating.
It consists of two elements: distributing desk and steering
panel. |
Ventilation
channels - made from galvanized sheet metal adjusted
to the ventilation systems efficiency. Length 6m from the floor
level, ended with elements against rain.
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Fumes
chimney - isolated, made from acid proof steel inside
and stainless steel outside adjusted to the ventilation systems
efficiency, ended with so called mouthpiece. Length up to 6
m from the floor level. |
TECHNICAL DATA OF AUTOKABINA PAINT BOOTH model EAGLE I. 6/4/3/2.2:
metal base 300 mm
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| Inside measurements |
6,0 x 3,92 x 3,0 H m |
| Outside measurements |
6,1 x 4,02 x 3,7 H m + 0,3 |
| Gateway measurements |
3,0 x 2,98 H m |
| Quantity of lamps 4 x 36 W = 144 W |
10 |
| Lightning power |
1440 W |
| The size of grated floor |
5,0 x 3,0 m |
| Generator's measurements |
4200 x 1500 mm |
| Inflation ventilator's efficiency |
22000 m3/h |
| Inflation ventilator's engine |
5,5 kW |
| Extractor ventilator's efficiency |
22000 m3/h |
| Extractor ventilator's engine |
5,5 kW |
| Power of heating system |
250 kW |
| Power of burner |
210 kW |
| Type of a burner |
Oil Riello |
| Air flow speed |
O,25 m / sek |
| Quantity of air exchange |
over 300/h |
| Czerpni channels' measurements |
1300 x 650 mm |
| Outlet channels' measurements |
800 x 800 mm |
| Combustion chimney section |
250 mm |
| Air circulation |
90% |
| Steering system |
Switching station + steering panel |
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TECHNICAL DATA OF AUTOKABINA
PAINTH BOOTH model EAGLE II 7/4/3/2.6:
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| Inside measurements |
6,0 x 3,92 x 3,0 H m |
| Outside measurements |
6,95 x 4,02 x 3,7 H m |
| Gateway measurements |
3,0 x 2,98 H m |
| Quantity of lamps 4 x 36 W = 144 W |
12 |
| Lightning power |
1728 W |
| The size of grated floor |
5,0 x 3,0 m |
| Generator's measurements |
4200 x 1500 mm |
| Inflation ventilator's efficiency |
26000 m3/h |
| Inflation ventilator's engine |
7,5 kW |
| Extractor ventilator's efficiency |
26000 m3/h |
| Extractor ventilator's engine |
7,5 kW |
| Power of heating system |
260 kW |
| Power of burner |
250 kW |
| Type of a burner |
Oil Riello |
| Air flow speed |
O,25 m / sek |
| Quantity of air exchange |
over 300/h |
| Czerpni channels' measurements |
1300 x 650 mm |
| Outlet channels' measurements |
800 x 800 mm |
| Combustion chimney section |
250 mm |
| Air circulation |
90% |
| Steering system |
Switching section + steering panel |
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